Seafood NIC
Home
Coming Events
Consumer Seafood Information
Employment Opportunities
Guidelines and Regulations
Links and Information Sources
Marketing/Product Development
Nutrition and Food Labeling
On-Line News and Listservs
Publications
Sanitation
Seafood HACCP
Seafood HACCP Alliance
Seafood HACCP Compendium

Crab, Dungeness

Generic HACCP Plan

Updated 7/17/97

  1. Product Description
  2. Flow Diagram
  3. Potential Hazards
  4. Hazard Analysis Worksheet
  5. HACCP Plan Form


1. Product Description

Firm name: ABC Seafood Company
Firm address: Anywhere, USA
Raw material: Dungeness crab ( Cancer magister )
Raw material harvest area: California, Oregon, Washington, British Columbia, Alaska
Raw material received: Directly from harvester
Finished Product: Cooked Dungeness crab, whole, sections, and picked meat, fresh and frozen
Food additives, ingredients, processing aids: Salt, citric acid
Packaging: Fresh and frozen whole and sections, air-packaged; fresh and frozen picked meat vacuum packaged
Storage and distribution: Stored and distributed frozen or on ice or under refrigeration
Intended use: Ready-to-eat without further cooking
Intended consumers: General public


Return to Index

2. Flow Diagram

          Receiving   Raw live crab received at dock
          |    
          Raw
material
storage
  Cooler at or below 40°F
          __
|
<–––– <––|          
      Back/
Clean
  |   Remove backs, gills, viscera
      |   |    
      Cook   Cook   Cook in potable water
      |   |    
      |   Wash   Wash in potable water
      |   |    
      Cool   Cool   Cool to below 40°
    __
|
______
|
<–––– <––|               |––> __    
|
 
| Freeze   |   Freeze | Blast freezer below 0°F
| |   |   | |  
| Glaze   |   Glaze | Glaze with potable water
|       |––> __    
|
|     __
|
<––|       |  
| | Pack | Pack | | Pack by hand
| | | | | | |  
| | Store | Store | | Freezer below 0°F
| | | | | | |  
| | Thaw ––>|       Thaw | | Thaw in cooler at or below 40°F
| |   | | | |  
| |         |<–– Back/
clean
| | Remove backs, clean out viscera
| |   Pick   | | Pick crabmeat by hand
| |   |   | |  
| |   Brine   | | Brine made with potable water
| |   |   | |  
| |   Inspect   | | Hand inspect for shell/cartiledge
| |   |   | |  
| |   Rinse   | | Rinse in potable water
| |   |   | |  
| |   Citric
acid
  | | Rinse in citric acid solution
| |   |   | |  
Pack Pack   Pack   Pack Pack Pack by hand
| |   |   | |  
| |   Seal   | | Vacuum seal containers
| |   |   | |  
| |   Cool   | | Cool in ice bath
| |   |   | |  
| |         |––> Freeze | | Blast freezer below 0°F
| |   | | | |  
Finished
product
storage
Finished
product
storage
  Finished
product
storage
Finished
product
storage
Finished
product
storage
Finished
product
storage
Cooler at or below 40°F; freezer at or below 0°F
Fresh
Crab
Sections
Frozen
Crab
Sections
  Fresh
Crabmeat
Frozen
Crabmeat
Frozen
Whole
Crab
Fresh
Whole
Crab
 

Return to Index

3. Potential Hazards

  1. Potential species-related hazards: (Fish and Fisheries Products Hazards & Controls Guide: First Edition)
    1. Natural toxins
    2. Environmental chemical contaminants & pesticides
  2. Potential process-related hazards: (Fish and Fisheries Products Hazards & Controls Guide: First Edition)
    1. Pathogen growth & toxin formation (other than Clostridium botulinum ) as a result of time/temperature abuse
    2. Pathogen survival through cooking
    3. Clostridium botulinum toxin formation (vacuum packaged crabmeat)
    4. Food & color additives
    5. Meal inclusion

Return to Index

4. Hazard Analysis Worksheet

(1)
Ingredient/ Processing Step
(2)
Identify potential hazards introduced, controlled or enhanced at this step (1)
(3)
Are any potential food-safety hazards significant? (Yes/No)
(4)
Justify your decisions for column 3.
(5)
What preventive measures can be applied to prevent the significant hazards?
(6)
Is this step a critical control point? (Yes/No)
Receiving BIOLOGICAL
None
 
 
 
 
CHEMICAL
Natural toxins
 
Yes
 
Natural toxins may occur in crab viscera
 
Source control
 
Yes
CHEMICAL
Environmental chemical contaminants and pesticides

No

Not reasonably likely to occur

 

 
PHYSICAL
None
 
 
 
 
Raw material storage BIOLOGICAL
Pathogen growth
 
No
 
Does not apply to live raw material
 
 
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Back/clean BIOLOGICAL
Pathogen growth

No

Period of time at this step is short
 
 
CHEMICAL
None
 
 
 
 
PHYSICAL
Metal inclusion
 
No
 
Not reasonably likely to occur
 
 
Cook BIOLOGICAL
Pathogen survival
 
Yes
 
Pathogens could survive undercooking

Proper cook
 
Yes
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Wash BIOLOGICAL
Pathogen contamination
 
No
 
SSOP
 
 
BIOLOGICAL
Pathogen growth
 
No
 
Period of time at this step is short
 
 
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Cool BIOLOGICAL
Pathogen contamination
 
No
 
SSOP
 
 
BIOLOGICAL
Pathogen growth
 
Yes
 
Temperature abuse may allow pathogen growth
 
Cool rapidly
 
Yes
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Freeze BIOLOGICAL
Pathogen contamination
 
No
 
SSOP
 
 
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Glaze BIOLOGICAL
Pathogen contamination
 
No
 
SSOP
 
 
CHEMICAL
Food and color additives
 
No
 
No food or color additives are used
 
 
PHYSICAL
None
 
 
 
 
Pack BIOLOGICAL
Pathogen contamination
 
No
 
SSOP
 
 
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Frozen storage BIOLOGICAL
None
 
 
 
 
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Thaw BIOLOGICAL
Pathogen contamination
 
No
 
SSOP
 
 
BIOLOGICAL
Pathogen growth
 
Yes
 
Temperature abuse may allow pathogen growth
 
Control cooler temperature
 
No
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Back/clean BIOLOGICAL
Pathogen contamination
 
No
 
SSOP
 
 
BIOLOGICAL
Pathogen growth
 
Yes
 
Temperature abuse may allow pathogen growth
 
Evaluate exposure to temperatures above 40°F
 
Yes
CHEMICAL
None
 
 
 
 
PHYSICAL
Metal inclusion
 
No
 
Mechanical processing equipment is not reasonably likely to cause metal inclusion
 
 
Pick crabmeat BIOLOGICAL
Pathogen contamination
 
No
 
SSOP
 
 
BIOLOGICAL
Pathogen growth
 
Yes
 
Temperature abuse may allow pathogen growth
 
Evaluate exposure to temperatures above 40°F
 
Yes
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Brine BIOLOGICAL
None
 
 
 
 
BIOLOGICAL
Pathogen growth
 
No
 
Period of time at this step is short
 
 
CHEMICAL
Food and color additives
 
No
 
Salt is not a potential health hazard
 
 
PHYSICAL
None
 
 
 
 
Inspect BIOLOGICAL
Pathogen contamination
 
No
 
SSOP
 
 
BIOLOGICAL
Pathogen growth
 
No
 
Period of time at this step is short
 
 
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Rinse BIOLOGICAL
Pathogen contamination
 
No
 
SSOP
 
 
BIOLOGICAL
Pathogen growth
 
No
 
Period of time at this step is short
 
 
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Citric acid dip BIOLOGICAL
Pathogen growth
 
No
 
Period of time at this step is short
 
 
CHEMICAL
Food and color additives
 
No
 
Citric acid is not a potential health hazard
 
 
PHYSICAL
None
 
 
 
 
Pack BIOLOGICAL
Pathogen contamination
 
No
 
SSOP
 
 
BIOLOGICAL
Pathogen growth
 
Yes
 
Temperature abuse may allow pathogen growth
 
Evaluate exposure to temperatures above 40°F
 
Yes
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Vacuum seal containers BIOLOGICAL
None
 
 
 
 
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Cool BIOLOGICAL
Pathogen contamination
 
No
 
SSOP
 
 
BIOLOGICAL
Pathogen growth
 
Yes
 
Temperature abuse may allow pathogen growth
 
Cool rapidly
 
Yes
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Freeze BIOLOGICAL
Pathogen contamination
 
No
 
SSOP
 
 
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Finished Product Storage (Fresh) BIOLOGICAL
Pathogen growth ( C. botulinum toxin formation for vacuum-packaged products)
 
Yes
 
Temperature abuse may allow pathogen growth
 
Store at proper temperature
 
Yes
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Finished Product Storage (Frozen) BIOLOGICAL
None
 
 
 
 
CHEMICAL
None
 
 
 
 
PHYSICAL
None
 
 
 
 
Firm Name: ABC Seafood Company Product Description: Cooked Dungeness crab, whole, sections, and picked meat, fresh and frozen
Firm Address: Anywhere, USA Storage and Distribution: Stored and distributed frozen or on ice or under refrigeration
Signature: Intended Use and Consumer: Ready-to-eat by general public
Date:  

Return to Index

5. HACCP Plan Form

(1)
Critical Control Point (CCP)
(2)
Significant Hazards
(3)
Critical Limits
for each
Preventive Measure
Monitoring (8)
Corrective Actions
(9)
Records
(10)
Verification
(4)
What
(5)
How
(6)
Frequency
(7)
Who
Receiving Natural toxins - ASP No crab may be harvested from an area that is covered by a State ASP advisory, or for which there is information from fishermen, news media, academia, or other sources that there is a current ASP problem ASP advisories Visual When received Receiving supervisor Reject crab from closed areas Receiving records Weekly review of monitoring and corrective action records
Cook Pathogen survival Minimum time: 15 minutes Time Visual At start and end of cook Cooker operator Extend process or evaluate temperature to compensate for deviation from CL and segregate

AND

hold for evaluation

Cook record Documentation of process establishment

Weekly review of monitoring, verification, and corrective action records

Check accuracy of data logger against the mercury-in-glass thermometer daily

Calibrate the mercury-in-glass thermometer yearly

Minimum temperature: 210°F Process temperature Digital time/ temperature data logger Continuous

Visual check once a day

Cooker operator Data logger printout
Cool Pathogen growth and toxin formation Cool from 140°F to 70°F in 2 hours and 70°F to 40°F in 4 more hours Cooked crab internal temperature Dial thermometer in marked batches of cooked crab Start marked batch approx. every two hours during cooking Production supervisor Move part of crab to alternate cooler and/or add ice

Hold and evaluate based on total time/temperature exposure

Production record Check accuracy of dial thermometer once per month;

Weekly review of monitoring, corrective action, and verification records

Back/ Clean, Picking, Packing Pathogen growth and toxin formation No more than 2 hours cumulative exposure to temperatures above 40°F during backing/ cleaning, picking, packing Time of product exposure to unrefrigerated temperatures Visual observation of marked containers Start marked container approx. every 2 hours during Back/ clean, picking, and packing Production supervisor Immediately ice product or move to coolr

Hold and evaluate based on total time/ temperature exposure

Production record Weekly review of monitoring and corrctive action records
Storage (Fresh) Air-Packaged Products Pathogen growth and toxin formation Cooler at or below 40°F Cooler temperature Recording thermometer Continuous with visual check once a day Production supervisor Move to alternate cooler and/or add ice

Hold and evaluate based on total time/ temperature exposure

Recorder chart Check accuracy of recorder once per day

Weekly review of monitoring, corrective action, and verification records

Storage (Fresh) Vacuum-Packaged Products C. botulinum toxin formation Cooler at or below 38°F Cooler temperature Recording thermometer Continuous with visual check once a day Production supervisor Move to alternate cooler and/or add ice

Hold and evaluate based on total time/ temperature exposure

Recorder chart Check accuracy of recorder once per day

Weekly review of monitoring, corrective action, and verification records

Firm Name: ABC Seafood Company Product Description: Cooked Dungeness crab, whole, sections, and picked meat, fresh and frozen
Firm Address: Anywhere, USA Storage and Distribution: Stored and distributed frozen or on ice or under refrigeration
Signature: Intended Use and Consumer: Ready-to-eat by general public
Date:  

Return to Index

The author is Robert J. Price, Extension Specialist, Seafood Products, Food Science & Technology, University of California, Davis, CA 95616-8598

UCSGEP 96-7W; June 1996

This work is sponsored in part by NOAA, National Sea Grant College Program, Department of Commerce, under grant number NA36RG0537, project number A/EA-1, through the California Sea Grant College Program, and in part by the California State Resources Agency. The U.S. Government is authorized to reproduce and distribute reprints for governmental purposes. Affirmative Action Statement Send comments to rjprice@ucdavis.edu


Sea Grant

Updated: 07/18/07

Update Log

Pamela D. Tom, SeafoodNIC Director
Background profile

Sea Grant Extension Program
Food Science & Technology Department
University of California
One Shields Avenue, Davis, CA 95616

Mailing List Search SeafoodNIC NOAA