Current Good Manufacturing Practice
21 CFR Part 110
Current Good Manufacturing Practice in Manufacturing,
Packing, or Holding Human Food
Subpart A - General Provisions
§ 110.3 Definitions.
The definitions and interpretations of terms in section 201 of
the Federal Food, Drug, and Cosmetic Act (the act) are applicable
to such terms when used in this part. The following definitions
shall also apply:
- "Acid foods or acidified foods" means foods that have an
equilibrium pH of 4.6 or below.
- "Adequate" means that which is needed to accomplish the
intended purpose in keeping with good public health
practice.
- "Batter" means a semifluid substance, usually composed of
flour and other ingredients, into which principal components of
food are dipped or with which they are coated, or which may be
used directly to form bakery foods.
- "Blanching," except for tree nuts and peanuts, means a
prepackaging heat treatment of foodstuffs for a sufficient time
and at a sufficient temperature to partially or completely
inactivate the naturally occurring enzymes and to effect other
physical or biochemical changes in the food.
- "Critical control point" means a point in a food process
where there is a high probability that improper control may
cause, allow, or contribute to a hazard or to filth in the final
food or decomposition of the final food.
- "Food" means food as defined in section 201(f) of the act
and includes raw materials and ingredients.
- "Food-contact surfaces" are those surfaces that contact
human food and those surfaces from which drainage onto the food
or onto surfaces that contact the food ordinarily occurs during
the normal course of operations. "Food-contact surfaces" includes
utensils and food-contact surfaces of equipment.
- "Lot" means the food produced during a period of time
indicated by a specific code.
- "Microorganisms" means yeasts, molds, bacteria, and viruses
and includes, but is not limited to, species having public health
significance. The term "undesirable microorganisms" includes
those microorganisms that are of public health significance, that
subject food to decomposition, that indicate that food is
contaminated with filth, or that otherwise may cause food to be
adulterated within the meaning of the act. Occasionally in these
regulations, FDA used the adjective "microbial" instead of using
an adjectival phrase containing the word microorganism.
- "Pest" refers to any objectionable animals or insects
including, but not limited to, birds, rodents, flies, and
larvae.
- "Plant" means the building or facility or parts thereof,
used for or in connection with the manufacturing, packaging,
labeling, or holding of human food.
- "Quality control operation" means a planned and systematic
procedure for taking all actions necessary to prevent food from
being adulterated within the meaning of the act.
- "Rework" means clean, unadulterated food that has been
removed from processing for reasons other than insanitary
conditions or that has been successfully reconditioned by
reprocessing and that is suitable for use as food.
- "Safe-moisture level" is a level of moisture low enough to
prevent the growth of undesirable microorganisms in the finished
product under the intended conditions of manufacturing, storage,
and distribution. The maximum safe moisture level for a food is
based on its water activity (aw). An aw
will be considered
safe for a food if adequate data are available that demonstrate
that the food at or below the given aw will not
support the
growth of undesirable microorganisms.
- "Sanitize' means to adequately treat food-contact surfaces
by a process that is effective in destroying vegetative cells of
microorganisms of public health significance, and in
substantially reducing numbers of other undesirable
microorganisms, but without adversely affecting the product or
its safety for the consumer.
- "Shall" is used to state mandatory requirements.
- "Should" is used to state recommended or advisory
procedures or identify recommended equipment.
- "Water activity" (aw) is a measure of the free
moisture
in a food and is the quotient of water vapor pressure of the
substance divided by the vapor pressure of pure water at the same
temperature.
§ 110.5 Current good manufacturing practice.
- The criteria and definitions in this part shall apply in
determining whether a food is adulterated
- within the meaning of section 402(a)(3) of the act in that
the food has been manufactured under such conditions that it is
unfit for food; or
- within the meaning of section 402(a)(4) of the act in that
the food has been pre pared, packed, or held under insanitary
conditions whereby it may have become contaminated with filth, or
whereby it may have been rendered injurious to health. The
criteria and definitions in this part also apply in determining
whether a food is in violation of section 361 of the Public
Health Service Act (42 U.S.C. 264).
- Food covered by specific current good manufacturing practice
regulations also is subject to the requirements of those
regulations.
§ 110.10 Personnel.
The plant management shall take all reasonable measures and
precautions to ensure the following:
- Disease control. Any person who, by medical examination or
supervisory observation, is shown to have, or appears to have, an
illness, open lesion, including boils, sores, or infected wounds,
or any other abnormal source of microbial contamination by which
there is a reasonable possibility of food, food-contact surfaces,
or food-packaging materials becoming contaminated, shall be
excluded from any operations which may be expected to result in
such contamination until the condition is corrected. Personnel
shall be instructed to report such health conditions to their
supervisors.
- Cleanliness. All persons working in direct contact with
food, food-contact surfaces, and food-packaging materials shall
conform to hygienic practices while on duty to the extent
necessary to protect against contamination of food. The methods
for maintaining cleanliness include, but are not limited to:
- Wearing outer garments suitable to the operation in a manner
that protects against the contamination of food, food-contact
surfaces, or food-packaging materials.
- Maintaining adequate personal cleanliness.
- Washing hands thoroughly (and sanitizing if necessary to
protect against contamination with undesirable microorganisms) in
an adequate hand-washing facility before starting work, after
each absence from the work station, and at any other time when
the hands may have become soiled or contaminated.
- Removing all unsecured jewelry and other objects that might
fall into food, equipment, or containers, and removing hand
jewelry that cannot be adequately sanitized during periods in
which food is manipulated by hand. If such hand jewelry cannot be
removed, it may be covered by material which can be maintained in
an intact, clean, and sanitary condition and which effectively
protects against the contamination by these objects of the food,
food-contact surfaces, or food-packaging materials.
- Maintaining gloves, if they are used in food handling, in an
intact, clean, and sanitary condition. The gloves should be of an
impermeable materials.
- Wearing, where appropriate, in an effective manner, hair
nets, headbands, caps, beard covers, or other effective hair
restraints.
- Storing clothing or other personal belongings in areas other
than where food is exposed or where equipment or utensils are
washed.
- Confining the following to areas other than where food may
be exposed or where equipment or utensils are washed: eating food
chewing gum, drinking beverages, or using tobacco.
- Taking any other necessary precautions to protect against
contamination of food, food-contact surfaces, or food-packaging
materials with microorganisms or foreign substances including,
but not limited to, perspiration, hair, cosmetics, tobacco,
chemicals, and medicines applied to the skin.
- Education and training. Personnel responsible for
identifying sanitation failures or food contamination should have
a background of education or experience, or a combination
thereof, to provide a level of competency necessary for
production of clean and safe food. Food handlers and supervisors
should receive appropriate training in proper food handling
techniques and food-protection principles and should be informed
of the danger of poor personal hygiene and insanitary
practices.
- Supervision. Responsibility for assuring compliance
by all personnel with all requirements of this part shall be
clearly assigned to competent supervisory personnel.
§ 110.19 Exclusions.
- The following operations are not subject to this part:
Establishments engaged solely in the harvesting, storage, or
distribution of one or more "raw agricultural commodities," as
defined in section 201(r) of the act, which are ordinarily
cleaned, prepared, treated, or otherwise processed before being
marketed to the consuming public.
- (b) FDA, however, will issue special regulations if it is
necessary to cover these excluded operations.
Subpart B - Buildings and Facilities
§ 110.20 Plant and grounds.
- Grounds. The grounds about a food plant under the
control of the operator shall be kept in a condition that will
protect against the contamination of food. The methods for
adequate maintenance of grounds include, but are not limited
to:
- Properly storing equipment, removing litter and waste, and
cutting weeds or grass within the immediate vicinity of the plant
buildings or structures that may constitute an attractant,
breeding place, or harborage for pests.
- Maintaining roads, yards, and parking lots so that they do
not constitute a source of contamination in areas where food is
exposed.
- Adequately draining areas that may contribute
contamination to food by seepage, foot-borne filth, or providing
a breeding place for pests.
- Operating systems for waste treatment and disposal in an
adequate manner so that they do not constitute a source of
contamination in areas where food is exposed.
If the plant grounds are bordered by grounds not under the
operator's control and not maintained int he manner described in
paragraph (a) (1) through (3) of this section, care shall be
exercised in the plant by inspection, extermination, or other
means to exclude pests, dirt, and filth that may be a source of
food contamination.
- Plant construction and design. Plant buildings and
structures shall be suitable in size, construction, and design to
facilitate maintenance and sanitary operations for
food-manufacturing purposes. The plant and facilities shall:
- Provide sufficient space for such placement of equipment and
storage of materials as is necessary for the maintenance of
sanitary operations and the production of safe food.
- Permit the taking of proper precautions to reduce the
potential for contamination of food, food-contact surfaces, or
food-packaging materials with microorganisms, chemicals, filth,
or other extraneous material. The potential for contamination may
be reduced by adequate food safety controls and operating
practices or effective design, including the separation of
operations in which contamination is likely to occur, by one or
more of the following means: location, time, partition, air flow,
enclosed systems, or other effective means.
- Permit the taking of proper precautions to protect food in
outdoor bulk fermentation vessels by any effective means,
including:
- Using protective coverings.
- Controlling areas over and around the vessels to eliminate
harborage for pests.
- Checking on a regular basis for pests and pest infesta
tion.
- Skimming the fermentation vessels, as necessary.
- Be constructed in such a manner that floors, walls, and
ceilings may be adequately cleaned and kept clean and kept in
good repair; that drip or condensate from fixtures, ducts and
pipes does not contaminate food, food-contact surfaces, or
food-packaging materials; and that aisles or working spaces are
provided between equipment and walls and are adequately
unobstructed and of adequate width to permit employees to perform
their duties and to protect against contaminating food or
food-contact surfaces with clothing or personal contact.
- Provide adequate lighting in hand-washing areas, dressing
and locker rooms, and toilet rooms and in all areas where food is
examined, processed, or stored and where equipment or utensils
are cleaned; and provide safety-type light bulbs, fixtures,
skylights, or other glass suspended over exposed food in any step
of preparation or otherwise protect against food contamination in
case of glass breakage.
- Provide adequate ventilation or control equipment to
minimize odors and vapors (including steam and noxious fumes) in
areas where they may contaminate food; and locate and operate
fans and other air-blowing equipment in a manner that minimizes
the potential for contaminating food, food-packaging materials,
and food-contact surfaces.
- Provide, where necessary, adequate screening or other
protection against pests.
§ 110.35 Sanitary operations.
- General maintenance. Buildings, fixtures, and other
physical facilities of the plant shall be maintained in a
sanitary condition and shall be kept in repair sufficient to
prevent food from becoming adulterated within the meaning of the
act. Cleaning and sanitizing of utensils and equipment shall be
conducted in a manner that protects against contamination of
food, food-contact surfaces, or food-packaging materials.
- Substances used in cleaning and sanitizing; storage of
toxic materials.
- Cleaning compounds and sanitizing agents used in cleaning
and sanitizing procedures shall be free from undesirable
microorganisms and shall be safe and adequate under the
conditions of use. Compliance with this requirement may be
verified by any effective means including purchase of these
substances under a supplier's guarantee or certification, or
examination of these substances for contamination. Only the
following toxic materials may be used or stored in a plant where
food is processed or exposed:
- Those required to maintain clean and sanitary
conditions;
- Those necessary for use in laboratory testing
procedures;
- Those necessary for plant and equipment maintenance and
operation; and
- Those necessary for use in the plant's operations.
- Toxic cleaning compounds, sanitizing agents, and pesticide
chemicals shall be identified, held, and stored in a manner that
protects against contamination of food, food-contact surfaces, or
food-packaging materials. All relevant regulations promulgated by
other Federal, State, and local government agencies for the
application, use, or holding of these products should be
followed.
- Pest control. No pests shall be allowed in any area
of a food plant. Guard or guide dogs may be allowed in some areas
of a plant if the presence of the dogs is unlikely to result in
contamination of food, food-contact surfaces, or food-packaging
materials. Effective measures shall be taken to exclude pests
from the processing areas and to protect against the
contamination of food on the premises by pests. The use of
insecticides or rodenticide is permitted only under precautions
and restrictions that will protect against the contamination of
food, food-contact surfaces, and food-packaging materials.
- Sanitation of food-contact surfaces. All food-contact
surfaces, including utensils and food-contact surfaces of
equipment, shall be cleaned as frequently as necessary to protect
against contamination of food.
- Food-contact surfaces used for manufacturing or holding
low-moisture food shall be in a dry, sanitary condition at the
time of use. When the surfaces are wet-cleaned, they shall, when
necessary, be sanitized and thoroughly dried before subsequent
use.
- In wet processing, when cleaning is necessary to protect
against the introduction of microorganisms into food, all
food-contact surfaces shall be cleaned and sanitized before use
and after any interruption during which the food-contact surfaces
may have become contaminated. Where equipment and utensils are
used in a continuous production operation, the utensils and
food-contact surfaces of the equipment shall be cleaned and
sanitized as necessary.
- Non-food-contact surfaces of equipment used in the operation
of food plants should be cleaned as frequently as necessary to
protect against contamination of food.
- Single-service articles (such as utensils intended for
one-time use, paper cups, and paper towels) should be stored in
appropriate containers and shall be handled, dispensed, used, and
disposed of in a manner that protects against contamination of
food or food-contact surfaces.
- Sanitizing agents shall be adequate and safe under
conditions of use. Any facility, procedure, or machine is
acceptable for cleaning and sanitizing equipment and utensils if
it is established that the facility, procedure, or machine will
routinely render equipment and utensils clean and provide
adequate cleaning and sanitizing treatment.
- Storage and handling of cleaned portable equipment and
utensils. Cleaned and sanitized portable equipment with
food-contact surfaces and utensils should be stored in a location
and manner that protects food-contact surfaces from
contamination.
§ 110.37 Sanitary facilities and controls.
Each plant shall be equipped with adequate sanitary facilities
and accommodations including, but
not limited to:
- Water supply. The water supply shall be sufficient
for the operations intended and shall be derived from an adequate
source. Any water that contacts food or food-contact surfaces
shall be safe and of adequate sanitary quality. Running water at
a suitable temperature, and under pressure as needed, shall be
provided in all areas where required for the processing of food,
for the cleaning of equipment, utensils, and food-packaging
materials, or for employee sanitary facilities.
- Plumbing. Plumbing shall be of adequate size and
design and adequately installed and maintained to:
- Carry sufficient quantities of water to required locations
throughout the plant.
- Properly convey sewage and liquid disposable waste from
the plant.
- Avoid constituting a source of contamination to food,
water supplies, equipment, or utensils or creating an unsanitary
condition.
- Provide adequate floor drainage in all areas where floors
are subject to flooding-type cleaning or where normal operations
release or discharge water or other liquid waste on the
floor.
- Provide that there is not back-flow from, or
cross-connection between, piping systems that discharge waste
water or sewage and piping systems that carry water for food or
food manufacturing.
- Sewage disposal. Sewage disposal shall be made into
adequate sewerage system or disposed of through other adequate
means.
- Toilet facilities. Each plant shall provide its
employees with adequate, readily accessible toilet facilities.
Compliance with this requirement may be accomplished by:
- Maintaining the facilities in a sanitary condition.
- Keeping the facilities in good repair at all times.
- Providing self-closing doors.
- Providing doors that do not open into areas where food is
exposed to airborne contamination, except where alternate means
have been taken to protect against such contamination (such as
double doors or positive air-flow systems).
- Hand-washing facilities. Hand-washing facilities
shall be adequate and convenient and be furnished with running
water at a suitable temperature. Compliance with this
requirement may be accomplished by providing:
- Hand-washing and, where appropriate, hand-sanitizing
facilities at each location in the plant where good sanitary
practices require employees to wash and/or sanitize their
hands.
- Effective hand-cleaning and sanitizing preparations.
- Sanitary towel service or suitable drying devices.
- Devices or fixtures, such as water control valves, so
designed and constructed to protect against recontamination of
clean, sanitized hands.
- Readily understandable signs directing employees handling
unprotected food, unprotected food-packaging materials, of
food-contact surfaces to wash and, where appropriate, sanitize
their hands before they start work, after each absence from post
of duty, and when their hands may have become soiled or
contaminated. These signs may be posted in the processing
room(s) and in all other areas where employees may handle such
food, materials, or surfaces.
- Refuse receptacles that are constructed and maintained in
a manner that protects against contamination of food.
- Rubbish and offal disposal. Rubbish and any
offal shall be so conveyed, stored, and disposed of as to
minimize the development of odor, minimize the potential for the
waste becoming an attractant an and harborage or breeding place
for pests, and protect against contamination of food,
food-contact surfaces, water supplies, and ground surfaces.
Subpart C - Equipment
§ 110.40 Equipment and utensils.
- All plant equipment and utensils shall be so designed and
of such material and workmanship as to be adequately cleanable,
and shall be properly maintained. The design, construction, and
use of equipment and utensils shall preclude the adulteration of
food with lubricants, fuel, metal fragments, contaminated water,
or any other contaminants. All equipment should be so installed
and maintained as to facilitate the cleaning of the equipment and
of all adjacent spaces. Food-contact surfaces shall be
corrosion-resistant when in contact with food. They shall be
made of nontoxic materials and designed to withstand the action
of food, and, if applicable, cleaning compounds and sanitizing
agents. Food-contact surfaces shall be maintained to protect
food from being contaminated by any source, including unlawful
indirect food additives.
- Seams on food-contact surfaces shall be smoothly bonded or
maintained so as to minimize accumulation of food particles,
dirt, and organic matter and thus minimize the opportunity for
growth of microorganisms.
- Equipment that is in the manufacturing or food-handling
area and that does not come into contact with food shall be so
constructed that it can be kept in a clean condition.
- Holding, conveying, and manufacturing systems, including
gravimetric, pneumatic, closed, and automated systems, shall be
of a design and construction that enables them to be maintained
in an appropriate sanitary condition.
- Each freezer and cold storage compartment used to store
and hold food capable of supporting growth of microorganisms
shall be fitted with an indicating thermometer,
temperature-measuring device, or temperature-recording device so
installed as to show the temperature accurately within the
compartment, and should be fitted with an automatic control for
regulating temperature or with an automatic alarm system to
indicate a significant temperature change in a manual
operation.
- Instruments an controls used for measuring, regulating, or
recording temperatures, pH, acidity, water activity, or other
conditions that control or prevent the growth of undesirable
microorganisms in food shall be accurate and adequately
maintained, and adequate in number for their designated
uses.
- Compressed air or other gases mechanically introduced into
food or used to clean food-contact surfaces or equipment shall be
treated in such a way that food is not contaminated with unlawful
indirect food additives.
Subpart D [Reserved]
Subpart E - Production and Process Controls
§ 110.80 Processes and controls.
All operations in the receiving, inspecting, transporting,
segregating, preparing, manufacturing, packaging, and storing of
food shall be conducted in accordance with adequate sanitation
principles. Appropriate quality control operations shall be
employed to ensure that food is suitable for human consumption
and that food-packaging materials are safe and suitable. Overall
sanitation of the plant shall be under the supervision of one or
more competent individuals assigned responsibility for this
function. All reasonable precautions shall be taken to ensure
that production procedures do not contribute contamination from
any source. Chemical, microbial, or extraneous-material testing
procedures shall be used where necessary to identify sanitation
failures or possible food contamination. All food that has
become contaminated to the extent that it is adulterated within
the meaning of the act shall be rejected, or if permissible,
treated or processed to eliminate the contamination.
- Raw materials and other ingredients.
- Raw materials and other ingredients shall be inspected and
segregated or otherwise handled as necessary to ascertain that
they are clean and suitable for processing into food and shall be
stored under conditions that will protect against contamination
and minimize deterioration. Raw materials shall be washed or
cleaned as necessary to remove soil or other contamination.
Water used for washing, rinsing, or conveying food shall be safe
and of adequate sanitary quality. Water may be reused for
washing, rinsing, or conveying food if it does not increase the
level of contamination of the food. Containers and carriers of
raw materials should be inspected on receipt to ensure that their
condition has not contributed to the contamination or
deterioration of food.
- Raw materials and other ingredients shall either not
contain levels of microorganisms that may produce food poisoning
or other disease in humans, or they shall be pasteurized or
otherwise treated during manufacturing operations so that they no
longer contain levels that would cause the product to be
adulterated within the meaning of the act. Compliance with this
requirement may be verified by any effective means, including
purchasing raw materials and other ingredients under a supplier's
guarantee or certification.
- Raw materials and other ingredients susceptible to
contamination with aflatoxin or other natural toxins shall comply
with current Food and Drug Administration regulations,
guidelines, and action levels for poisonous or deleterious
substances before these materials or ingredients are incorporated
into finished food. Compliance with this requirement may be
accomplished by purchasing raw materials and other ingredients
under a supplier's guarantee or certification, or may be
verified by analyzing these materials and ingredients for
aflatoxin and other natural toxins.
- Raw materials, other ingredients, and rework susceptible
to contamination with pests, undesirable microorganisms, or
extraneous materials shall comply with applicable Food and Drug
Administration regulations, guidelines, and defect action levels
for natural or unavoidable defects if a manufacturer wishes to
use the materials in manufacturing food. Compliance with this
requirement may be verified by any effective means, including
purchasing the materials under a supplier's guarantee or
certification, or examination of these materials for
contamination.
- Raw materials, other ingredients, and rework shall be held
in bulk, or in containers designed and constructed so as to
protect against contamination and shall be held at such
temperature and relative humidity and in such a manner as to
prevent the food from becoming adulterated within the meaning of
the act. Material scheduled for rework shall be identified as
such.
- Frozen raw materials and other ingredients shall be kept
frozen. If thawing is required prior to use, it shall be done in
a manner that prevents the raw materials and other ingredients
from becoming adulterated within the meaning of the act.
- Liquid or dry raw materials and other ingredients received
and stored in bulk form shall be held in a manner that protects
against contamination.
- Manufacturing operations.
- Equipment and utensils and finished food containers shall
be maintained in an acceptable condition through appropriate
cleaning and sanitizing, as necessary. Insofar as necessary,
equipment shall be taken apart for thorough cleaning.
- All food manufacturing, including packaging and storage,
shall be conducted under such conditions and controls as are
necessary to minimize the potential for the growth of
microorganisms, or for the contamination of food. One way to
comply with this requirement is careful monitoring of physical
factors such as time, temperature, humidity, aw, pH,
pressure, flow rate, and manufacturing operations such as
freezing, dehydration, heat processing, acidification, and
refrigeration to ensure that mechanical breakdowns, time delays,
temperature fluctuations, and other factors do not contribute to
the decomposition or contamination of food.
- Food that can support the rapid growth of undesirable
microorganisms, particularly those of public health significance,
shall be held in a manner that prevents the food from becoming
adulterated within the meaning of the act. Compliance with this
requirement may be accomplished by any effective means,
including:
- Maintaining refrigerated foods at 45 F (7.2 C) or below as
appropriate for the particular food involved.
- Maintaining frozen food in a frozen state.
- Maintaining hot foods at 140 F (60 C) or above.
- Heat treating acid or acidified foods to destroy
mesophilic microorganisms when those foods are to be held in
hermetically sealed containers at ambient temperatures.
- Measures such as sterilizing, irradiating, pasteurizing,
freezing, refrigerating, controlling pH or controlling
aw that are taken to destroy or prevent the growth of
undesirable microorganisms, particularly those of public health
significance, shall be adequate under the conditions of
manufacture, handling, and distribution to prevent food from
being adulterated within the meaning of the act.
- Work-in-process shall be handled in a manner that protects
against contamination.
- Effective measures shall be taken to protect finished food
from contamination by raw materials, other ingredients, or
refuse. When raw materials, other ingredients, or refuse are
unprotected, they shall not be handled simultaneously in a
receiving, loading, or shopping area if that handling could
result in contaminated food. Food transported by conveyor shall
be protected against contamination as necessary.
- Equipment, containers, and utensils used to convey, hold,
or store raw materials, work-in-process, rework, or food shall be
constructed, handled, and maintained during manufacturing or
storage in a manner that protects against contamination.
- Effective measures shall be taken to protect against the
inclusion of metal or other extraneous material in food.
Compliance with this requirement may be accomplished by using
sieves, traps, magnets, electronic metal detectors, or other
suitable effective means.
- Food, raw materials, and other ingredients that are
adulterated within the meaning of the act shall be disposed of
ion a manner that protects against the contamination of other
food. If the adulterated food is capable of being reconditioned,
it shall be reconditioned using a method that has been proven to
be effective or it shall be reexamined and found not to be
adulterated within the meaning of the act before being
incorporated into other food.
- Mechanical manufacturing steps such as washing, peeling,
trimming, cutting, sorting and inspecting, mashing, dewatering,
cooling, shredding, extruding, drying, whipping, defatting, and
forming shall be performed so as to protect food against
contamination. Compliance with this requirement may be
accomplished by providing adequate physical protection of food
from contaminants that may drip, drain, or be drawn into food.
Protection may be adequate cleaning and sanitizing of all
food-contact surfaces, and by using time and temperature controls
at and between each manufacturing step.
- Heat blanching, when required in the preparation of food,
should be effected by heating the food to the required
temperature, holding it at this temperature for the required
time, and then either rapidly cooling the food or passing it to
subsequent manufacturing without delay. Thermophilic growth and
contamination in blanches should be minimized by the use of
adequate operating temperatures and by periodic cleaning. Where
the blanched food is washed prior to filling, water used shall be
safe and of adequate sanitary quality.
- Batters, breading, sauces, gravies, dressings, and other
similar preparations shall be treated or maintained in such a
manner that they are protected against contamination. Compliance
with this requirement may be accomplished by any effective means,
including one or more of the following:
- Using ingredients free of contamination.
- Employing adequate heat processes where applicable.
- Using adequate time and temperature controls.
- Providing adequate physical protection of components from
contaminants that may drip, drain, or be drawn into them.
- Cooling to an adequate temperature during
manufacturing.
- Disposing of batters at appropriate intervals to protect
against the growth of microorganisms.
- Filling, assembling, packaging, and other operations shall
be performed in such a way that the food is protected against
contamination. Compliance with this requirement may be
accomplished by any effective means, including:
- Use of a quality control operation in which the critical
control points are identified and controlled during
manufacturing.
- Adequate cleaning and sanitizing of all food-contact
surfaces and food containers.
- Using materials for food containers and food-packaging
materials that are safe and suitable, as defined in 130.3(d) of
this chapter.
- Providing physical protection from contamination,
particularly airborne contamination.
- Using sanitary handling procedures.
- Food such as, but not limited to, dry mixes, nuts,
intermediate moisture food, and dehydrated food, that relies on
the control of aw for preventing the growth of
undesirable microorganisms shall be processed to and maintained
at a safe moisture level. Compliance with this requirement may
be accomplished by any effective means, including employment of
one or more of the following practices:
- Monitoring the aw of food.
- Controlling the soluble solids-water ratio in finished
food.
- Protecting finished food from moisture pickup, by use of a
moisture barrier or by other means, so that the aw of
the food does not increase to an unsafe level.
- Food such as, but not limited to, acid and acidified food,
that relies principally on the control of pH for preventing the
growth of undesirable microorganisms shall be monitored and
maintained at a pH of 4.6 or below. Compliance with this
requirement may be accomplished by any effective means, including
employment of one or more of the following practices:
- Monitoring the pH of raw materials, food in process, and
finished food.
- Controlling the amount of acid or acidified food added to
low-acid food.
- When ice is used in contact with food, it shall be made
from water that is safe and of adequate sanitary quality, and
shall be used only if it has been manufactured in accordance with
current good manufacturing practice as outlined in this
part.
- Food-manufacturing areas and equipment used for
manufacturing human food should not be used to manufacture
non-human food-grade animal feed or inedible products, unless
there is no reasonable possibility for the contamination of the
human food.
§ 110.93 Warehousing and distribution.
Storage and transportation of finished food shall be under
conditions that will protect food against physical, chemical, and
microbial contamination as well as against deterioration of the
food and the container.
Subpart F [Reserved]
Subpart G - Defect Action Levels
§ 110.110 Natural or unavoidable defects in food for human
use that present no health hazard.
- Some foods, even when produced under current good
manufacturing practice, contain natural or unavoidable defects
that at low levels are not hazardous to health. The Food and Drug
Administration establishes maximum levels for these defects in
foods produced under current good manufacturing practice and uses
these levels in deciding whether to recommend regulatory
action.
- Defect action levels are established for foods whenever it
is necessary and feasible to do so. These levels are subject to
change upon the development of new technology or the availability
of new information.
- Compliance with defect action levels does not excuse
violation of the requirement in section 402(a)(4) of the act that
food not be prepared, packed, or held under unsanitary conditions
or the requirement in this part that food manufacturers,
distributors, and holders shall observe current good
manufacturing practices. Evidence indicating that such a
violation exists causes the food to be adulterated within the
meaning of the act, even though the amounts of natural or
unavoidable defects are lower than the currently established
defect action levels. The manufacturer, distributor, and holder
of food shall at all times utilize quality control operations
that reduce natural or unavoidable defects to the lowest level
currently feasible.
- The mixing of a food containing defects above the current
defect action level with another lot of food is not permitted and
renders the final food adulterated within the meaning of the act,
regardless of the defect level of the final food.
- A compilation of the current defect action levels for
natural or unavoidable defects in food for human use that present
no health hazard may be obtained upon request from the Industry
Programs Branch (HFF-326), Center for Food Safety and Applied
Nutrition, Food and Drug Administration, 200 C St., SW.,
Washington, DC 20204.
Updated 10/26/95 by Bob
Price
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